System 75 5m HF Antenna Kit

1.8–30MHz folded dipole on a 5m (16.4′) System 75 Single Tube Mast — 150W

System 75 5m HF Antenna Kit — Rolatube Data Sheet & User Guide
User Guide
Data Sheet
System Components
This guide covers the HF Antenna Kit deployed on a System 75 5m Single Tube Mast. Two kits are required: the mast system and the antenna kit. Deploy them together in the combined sequence given below.

System 75 5m Single Tube Mast

System 75 3m, 4m and 5m Single Tube Mast components — 8 items with numbered callouts
ItemDescription
11 × 76mm (3″) diameter tube at 5m (16.4′)
21 × 76mm (3″) Top cap – Single
31 × 76mm (3″) low profile base cap
43 × Black rock pegs
53 × Red rock pegs
63 × Guy ropes
73 × Soft ground pegs (Mil-spec version only)
8Bag (Berry compliant for Mil-spec version)
The 5m mast is rated for top loads up to 5kg (11lb). The HF antenna assembly weighs 3.0kg (6.6lbs), which is within this limit.

HF Antenna Kit

HF Antenna Kit components — 10 items with numbered callouts
ItemDescription
13 × Black hard ground pegs
23 × Soft ground pegs
31 × System bag
41 × Resistor tube
51 × 150W Balun
61 × Radio connection cable (15.24m) (50’)
71 × Secondary Cuff
82 × Dipole antenna legs
92 × Dipole guy rope extensions
101 × Hoist rope
The HF Antenna Kit is a horizontally polarized folded dipole (1.8–30MHz) that is hoisted onto an already-deployed Rolatube mast. The kit’s secondary cuff (item 7) is the System 75 secondary cuff and is used when the antenna is to be carried below the top of the mast.
Safety Instructions

The system is rated to the load stated. The end user is responsible for ensuring the loads are securely fastened. Rolatube Technology does not accept liability or provide warranty for usage deviating from the enclosed instructions.

  1. Before deploying the mast please read all warnings below.
  2. Avoid contact with heavy and sharp objects, in storage do not stack anything on top of Rolatubes.
  3. Do not use the mast if there is visible damage.
  4. The end user must assess the suitability of the pegs provided for the intended deployment environment, and replace with more suitable products if necessary.
  5. Rolatube mast systems are rated for wind speeds of up to 100kph (62mph). The maximum wind rating is based on the bare mast correctly deployed and guyed. The end user or system integrator is responsible for ensuring the system is safe with the top load mounted.
Warnings
  1. Ensure the deployment site is clear of any cables or equipment that represents an electric shock hazard.
  2. Do not deploy near power lines, in thunderstorms or winds exceeding 100kph (62mph).
  3. Do not exceed the rated top load of the mast.
  4. Ensure any top load is securely fastened.
  5. Do not allow the mast to bend.
  6. Ensure the deployment site is clear of any underground hazards before using pegs.
  7. Ensure guy ropes and pegs are secure for duration of deployment.
  8. Consideration must be given to the location of any cable from the top load to avoid trip hazards.
  9. Consideration must be given when deploying in proximity to an aircraft landing site for aircraft movement.
  10. Rolatube masts are only designed to function in the vertical axis.
  11. Deploy the mast with the slot facing away from any prevailing wind.
The Safety Instructions and Warnings above are common to both the System 75 Single Tube Mast and the HF Antenna Kit user guides and apply to the combined deployment.
Deployment — 5m Mast + HF Antenna (4 Person)
Person 1 — At base of mast: Deployment lead and responsible for deploying mast from the roll.
Persons 2, 3 & 4 — At guy pegs: Maintaining tension during deployment to keep mast vertical.
Order of work. The antenna hoist rope must be fitted during mast deployment — either to the top cap or to the secondary cuff (steps 4 and 5 are alternatives) — before the mast is unrolled. The mast is then fully deployed and guyed, and only then is the antenna assembly made up on the ground and raised on the hoist rope.
Phase 1 — Prepare the site
1

Position Base Cap

Person 1: Place the base cap where the mast is to be deployed, with one peg hole facing into the wind. Secure with red base cap pegs.

Low profile base cap secured with red pegs
2

Pace Out Guy Ropes

Persons 2, 3 and 4: Using the pegs in the base cap for guidance, pace out the position of the various guy ropes and insert pegs into the ground. For the 5m system the guy pegs are placed at 5m (16.4′).

Guy rope pacing layout for the 3m, 4m and 5m systems — pegs at 3m, 4m and 5m radii respectively
3

Connect Guy Ropes

Persons 2, 3 and 4: Unwind all guy ropes, connect to the pegs and lay the snap hooks next to the top cap, ready for connection as the mast is deployed. Wait at the 3 outer pegs.

Guy ropes connected to pegs with snap hooks laid next to the top cap
Phase 2 — Fit the antenna hoist rope (steps 4 and 5 are alternatives)
4

Attach Clip to Top Cap

During the mast deployment either fit the clip to the top cap and feed the antenna hoist rope through the clip on the top cap.

Secure the hoist rope to prevent it being raised with the mast.

Hoist rope clip fitted to the mast top cap
OR
5

Fit the Secondary Cuff

Fit the secondary cuff to the mast at the desired height and secure in place using the thumb screw. Attach the clip to the lanyard. Feed the hoist rope through the clip on the secondary cuff.

On the System 75 5m mast the secondary cuff is fitted at the same stage as the top cap (step 6), according to the Secondary Cuff Kit User Guide. Its guy ropes, if used, are secured to their pegs once the mast has been deployed and secured with the top cap guy ropes.

Four-stage sequence fitting the secondary cuff to the mast and clipping on the hoist rope lanyard
Phase 3 — Deploy the 5m mast
6

Attach Top Cap & Unroll

Person 1: Place mast between feet and attach the top cap with the flat edge aligned with the open slot in the mast, which is facing away from the wind. Secure the topload and connect guy ropes. Continue to unroll the mast vertically whilst Persons 2, 3 and 4 maintain light tension on the guy ropes to keep the mast vertical.

*If the secondary cuff is also being used, please attach at this stage, according to the Secondary Cuff Kit User Guide, and secure its guy ropes to its pegs once the mast has been deployed and secured with the top cap guy ropes.
Rolled mast next to the secured base cap ready for vertical unrolling
7

Slide into Base Cap

Person 1: When the mast is fully unrolled, slide it carefully into the base cap, whilst keeping it vertical and ensuring the slot is still facing away from the wind. Persons 2, 3 and 4: Maintain light tension on guy ropes.

Fully unrolled mast being slid into the base cap
8

Secure Guy Ropes

Persons 2, 3 and 4: Tighten and secure guy ropes. The mast deployment is now complete and the free end of the hoist rope is at the base of the mast, ready for the antenna.

Phase 4 — Make up and raise the HF antenna
9

Connect Balun to Resistor Tube

Connect the balun to the resistor tube using the snap hook.

150W balun connected to the resistor tube with a snap hook
10

Connect Hoist Rope & Dipole Legs

Connect the hoist rope to the top of the resistor tube using the snap hook. Unroll the dipole antenna legs and connect to the resistor tube and balun. Ensure all four strain relief snap hooks are correctly fitted.

Dipole antenna legs connected to the resistor tube and balun with strain relief snap hooks
11

Connect the Radio Cable

Connect the radio cable to the balun and ensure its strain relief cable is attached to the snap hook on the top of the balun.

Radio cable connected to the balun with strain relief cable on the top snap hook
12

Raise the Antenna Assembly

Raise the antenna assembly using the hoist rope to the desired height. Secure the hoist rope to the base cap or ground using a peg.

Antenna assembly raised up the mast on the hoist rope — top cap route and secondary cuff route
13

Peg Out the Dipoles

Use the pegs to secure the dipoles in position. If required attach the extension guy ropes to the dipoles and peg and tension in the usual way.

Dipole ends pegged to the ground with hard ground and soft ground pegs
RECOVERY: Recovery is a logical reverse procedure of deployment — unpeg the dipoles and lower the antenna assembly on the hoist rope before recovering the mast. Person 1 will lift the mast from the base cap while Persons 2, 3 & 4 provide support with the guy ropes. Person 1 rolls the bottom edge to enable the mast to be rolled down whilst keeping it vertical. When the top cap and topload can be reached, Person 1 removes them whilst Persons 2, 3 & 4 continue to support the mast with the guy ropes. DO NOT allow the mast to fall to the ground or damage to mast and topload may occur.
Antenna Configurations
The HF antenna can be deployed in three configurations. The arrows indicate the direction of radiation.

Inverted V

Inverted V configuration — resistor tube and balun at the mast with both wire legs sloping down to ground anchors

Slope

Slope configuration — a single wire run sloping from the mast down to a ground anchor

Horizontal

Horizontal configuration — the wire run level between two masts
Support

+44 (0)1590 688019

enquiries@rolatube.com

RTL Materials Ltd trading as Rolatube Technology
130 Wellworthy Road, Ampress Park, Lymington SO41 8JY, UK
Registered in England & Wales No. 3332020 • VAT Reg 706 972 317

ISO 9001 • CERT 571669

System 75 5m HF Antenna Kit

1.8–30MHz folded dipole on a 5m (16.4′) System 75 Single Tube Mast — 150W

HF Antenna Kit resistor tube and balun mounted at the top of a deployed camouflage mast
System 75 Single Tube Mast fully deployed and guyed in parkland Complete HF Antenna Kit laid out on grass with bag, pegs, coaxial cable, resistor tube, balun and dipoles HF antenna deployed on a camouflage Rolatube mast against a blue sky
This configuration pairs the HF Antenna Kit (207-180001) with the System 75 5m Single Tube Mast (950-305010-x-1). Both products are supplied and specified separately; the specifications for each are given below, followed by a summary of the combined deployed system.
System Specifications

HF Antenna Kit

DescriptionHorizontally Polarized Folded Dipole
Frequency Range1.8 – 30MHz
Power Rating150W
VSWR1.5 : 1 Maximum
Impedance50 Ohms nominal
Radiation PatternOmnidirectional
RF ConnectorBNC male to N Type male
RF CoaxialRG8X 15.24m (50′ nominal)
System Weight4.7kg (10.4lbs)
Deployed WidthUp to 16.76m (55′ nominal)
Deployed HeightUp to 10m (32′ 9″ nominal)
Limited to 5m (16.4′) on this mast
Antenna Weight13.0kg (6.6lbs)
EnvironmentalComplies with the relevant aspects of MIL-STD-810G.

System 75 5m Single Tube Mast

System NameSystem 75 5m Single Tube Mast
System Part Number Black: 950-305010-3-1
Orange: 950-305010-5-1
Blue: 950-305010-7-1
Deployed Height5m (16.4′)
Deployed Tube Dia76mm (3″)
Top Load Max25kg (11lb)
System Weight*5.3kg (11.7lb)
Packed System Volume280mm × 330mm × 250mm (11″ × 12.9″ × 9.8″)
Construct & FinishMast Body: PP-Glass Fibre composite.
Cover: Polyester fabric.
EnvironmentalWater Proof & Dust proof. UV resistant. Rated to 100kph (62mph) wind speed3.
System Components 1 × 5m 76mm (16.4′ 3″) mast
1 × Top Cap
1 × Low Profile Base Cap
3 × Top Cap Guy Ropes
3 × Black Rock Pegs
3 × Red Rock Pegs
1 × Mast Bag

Deployed System — Combined Summary

Total System Height5m (16.4′)
Mast deployed height; the antenna is hoisted to the desired height at or below the top cap.
Deployed Antenna WidthUp to 16.76m (55′ nominal)
Combined Packed Weight10.0kg (22.1lb)
HF Antenna Kit 4.7kg (10.4lbs) + 5m mast 5.3kg (11.7lb, without pegs).
Load Carried by Mast3.0kg (6.6lbs)
HF antenna assembly weight.
5m Mast Rated Top Load5kg (11lb)
Wind Rating100kph (62mph)
Bare mast only, correctly deployed and guyed.
Top Load Check

The HF antenna assembly weighs 3.0kg (6.6lbs). The System 75 5m Single Tube Mast has a rated maximum top load of 5kg (11lb), so the antenna is within the mast’s rated maximum. Do not exceed the rated top load of the mast, and note that the rated top load is a maximum weight only — sail area and wind loading of the deployed antenna must be discussed with a Rolatube technical representative.

* Without pegs.
1 The maximum top load of the mast must not be exceeded. The end user or system integrator is responsible for deployment and ensuring that the final system is fit for purpose with regard to wind loadings on all equipment deployed on the mast. Refer to the individual product data sheets for more information or consult with the Rolatube representative.
2 Maximum weight only. Sail area should be discussed with Rolatube technical representative.
3 Bare mast only, correctly deployed. Integrator should discuss wind loadings of top load with Rolatube representative.
Product Components
The HF Antenna Kit and the System 75 5m Single Tube Mast are ordered as separate systems. Part numbers and NSNs for each are listed below.
HF Antenna Kit

System

SystemPart NumberNSNQty
HF Antenna Kit207-1800015985-99-356-49971

HF Antenna Kit Component List

ComponentPart NumberNSNQty
HF Antenna702-000001NSN Pending1
Secondary Cuff for System 75800-0001195985-99-291-17261
Small System Bag502-0030628105-99-753-08381

HF Antenna Component List

ComponentPart NumberNSNQty
HF Antenna Resistor Tube703-000001NSN Pending1
Balun HF 150W 2-30MHz703-000002NSN Pending1
HF Antenna Dipole703-000003NSN Pending2
RF Coaxial Cable (15.24m, 50’)703-000005NSN Pending1
HF Antenna Guy Rope703-000006NSN Pending2
Hoist Rope with Ratchet703-000007NSN Pending1
Black Ground Stake 30cm207-0020044030-99-157-24043
Green Soft Ground Peg207-0020054030-99-155-85993
System 75 5m Single Tube Mast

System

SystemPart Number
System 75 5m Single Tube Mast, black950-305010-3-1
System 75 5m Single Tube Mast, orange950-305010-5-1
System 75 5m Single Tube Mast, blue950-305010-7-1

Components

ComponentPart NumberQty
5m 76mm (16.4′ 3″) tube, black900-305010-3-01
5m 76mm (16.4′ 3″) tube, orange900-305010-5-01
5m 76mm (16.4′ 3″) tube, blue900-305010-7-01
76mm (3″) Top cap – Single800-5000611
76mm (3″) Low profile base cap800-0010581
Steel Ground Stake 30cm black207-0020043
Red Rock Peg207-0020083
Set of 3 × 7.5m (24.6′) Guy ropes (brown tags)207-0041011
Mast Bag502-0030211
The Central Guy Control System (CGC, 207-300007) and RolaCage (800-007102) are listed as optional extras for the System 75 5m mast.
Contact

+44 (0)1590 688019

enquiries@rolatube.com • www.rolatube.com

RTL Materials Ltd trading as Rolatube Technology
130 Wellworthy Road, Ampress Park, Lymington SO41 8JY, UK
Registered in England & Wales No. 3332020 • VAT Reg 706 972 317

ISO 9001 • CERT 571669