3m, 4m & 5m Systems
| Item | Description |
|---|---|
| 1 | 1 × 76mm (3″) diameter tube at 3m (9.8′), 4m (13.1′) or 5m (16.4′) |
| 2 | 1 × 76mm (3″) Top cap – Single |
| 3 | 1 × 76mm (3″) low profile base cap |
| 4 | 3 × Black rock pegs |
| 5 | 3 × Red rock pegs |
| 6 | 3 × Guy ropes |
| 7 | 3 × Soft ground pegs (Mil-spec version only) |
| 8 | Bag (Berry compliant for Mil-spec version) |
7m System
| Item | Description |
|---|---|
| 1 | 1 × 7m (22.9′) 76mm (3″) tube |
| 2 | 1 × 76mm (3″) Top cap – Single |
| 3 | 1 × 76mm (3″) low profile base cap |
| 4 | 9 × Rock pegs |
| 5 | 3 × Red rock pegs |
| 6 | 9 × Soft ground pegs (Mil-spec version only) |
| 7 | 2 × Secondary cuffs |
| 8 | 2 × Sets of secondary cuff guy ropes (brown and grey tags) |
| 9 | 1 × Set of heavy duty guy ropes (black tags) |
| 10 | Bag (Berry compliant for Mil-spec version) |
For top loads up to:
- 11kg (24lb) @ 3m (9.8′)
- 7kg (15lb) @ 4m (13.1′)
- 5kg (11lb) @ 5m (16.4′)
- 2kg (4.4lb) @ 7m (22.9′)
The system is rated to the load stated. The end user is responsible for ensuring the loads are securely fastened. Rolatube Technology does not accept liability or provide warranty for usage deviating from the enclosed instructions.
- Before deploying the mast please read all warnings below.
- Avoid contact with heavy and sharp objects, in storage do not stack anything on top of Rolatubes.
- Do not use the mast if there is visible damage.
- The end user must assess the suitability of the pegs provided for the intended deployment environment, and replace with more suitable products if necessary.
- Rolatube mast systems are rated for wind speeds of up to 100kph (62mph). The maximum wind rating is based on the bare mast correctly deployed and guyed. The end user or system integrator is responsible for ensuring the system is safe with the top load mounted.
- Ensure the deployment site is clear of any cables or equipment that represents an electric shock hazard.
- Do not deploy near power lines, in thunderstorms or winds exceeding 100kph (62mph).
- Do not exceed the rated top load of the mast.
- Ensure any top load is securely fastened.
- Do not allow the mast to bend.
- Ensure the deployment site is clear of any underground hazards before using pegs.
- Ensure guy ropes and pegs are secure for duration of deployment.
- Consideration must be given to the location of any cable from the top load to avoid trip hazards.
- Consideration must be given when deploying in proximity to an aircraft landing site for aircraft movement.
- Rolatube masts are only designed to function in the vertical axis.
- Deploy the mast with the slot facing away from any prevailing wind.
Persons 2, 3 & 4 — At guy pegs: Maintaining tension during deployment to keep mast vertical.
Position Base Cap
Person 1: Place the base cap where the mast is to be deployed, with one peg hole facing into the wind. Secure with red base cap pegs.
Pace Out Guy Ropes
Persons 2, 3 and 4: Using the pegs in the base cap for guidance, pace out the position of the various guy ropes and insert pegs into the ground. Guy pegs are placed at 3m (9.8′) for the 3m system, 4m (13.1′) for the 4m system and 5m (16.4′) for the 5m system.
Connect Guy Ropes
Persons 2, 3 and 4: Unwind all guy ropes, connect to the pegs and lay the snap hooks next to the top cap, ready for connection as the mast is deployed. Wait at the 3 outer pegs.
Attach Top Cap & Unroll
Person 1: Place mast between feet and attach the top cap with the flat edge aligned with the open slot in the mast, which is facing away from the wind. Secure the topload and connect guy ropes. Continue to unroll the mast vertically whilst Persons 2, 3 and 4 maintain light tension on the guy ropes to keep the mast vertical.
Slide into Base Cap
Person 1: When the mast is fully unrolled, slide it carefully into the base cap, whilst keeping it vertical and ensuring the slot is still facing away from the wind. Persons 2, 3 and 4: Maintain light tension on guy ropes.
Secure Guy Ropes
Persons 2, 3 and 4: Tighten and secure guy ropes.
Persons 2, 3 & 4 — At guy pegs: Maintaining tension during deployment to keep mast vertical.
Position Base Cap & Cuffs
Person 1: Place the base cap where the mast is to be deployed, with one peg hole facing into the wind. Secure with red base cap pegs. Open both secondary cuffs and place near the base cap.
Pace Out Guy Ropes
Persons 2, 3 and 4: Using the pegs in the base cap for guidance, pace out the position of the various guy ropes and insert pegs into the ground. Top cap guy ropes at 7m (22.9′), upper secondary cuff guy ropes at 4m (13.1′) and lower secondary cuff guy ropes at 2m (6.6′).
Connect Guy Ropes
Persons 2, 3 and 4: Unwind all guy ropes, connect to the pegs and lay the snap hooks next to the rolled mast, ready for connection as the mast is deployed.
Unroll to 1m
Person 1: Place mast between feet, with the slot facing away from the wind, and unroll to 1m.
Place Top Cap & Clip On Guy Ropes
Person 1: Place top cap on the mast with flat edge aligned to slot, and clip on guy ropes. Persons 2, 3 and 4 to hold the other ends of the top cap guy ropes to support the mast.
Insert Top Load
Person 1: Insert top load into top cap, using wing screw to secure.
Continue Raising Mast
Person 1: Continue to raise mast whilst Persons 2, 3 and 4 continue to maintain light tension on the top cap guy ropes to keep mast vertical.
Fit Upper Secondary Cuff
Person 1: At position marked with orange band, stop and fit upper secondary cuff, with the perlon loops at the bottom, by sliding the ring up inside the mast and fastening the arms around the mast. Secure with the thumbscrew but DO NOT OVERTIGHTEN as this may damage the mast. Clip on brown tabbed guy ropes and leave slack.
Fit Lower Secondary Cuff
Person 1: Continue to raise mast whilst Persons 2, 3 and 4 continue to maintain light tension on the guy ropes to keep mast vertical. Person 1: Attach lower secondary cuff at the next orange marker, as above, and clip on the grey tabbed guy ropes to the perlon loops.
Slide into Base Cap
Person 1: Fully unroll the mast and lift it carefully into the base cap with the slot facing away from the wind, whilst keeping it vertical. Persons 2, 3 and 4: Maintain light tension on guy ropes.
Secure All Guy Ropes
Persons 2, 3 and 4: Tighten and secure top cap guy ropes, then secure remaining six guy ropes from secondary cuffs.
+44 (0)1590 688019
enquiries@rolatube.com
RTL Materials Ltd trading as Rolatube Technology
130 Wellworthy Road, Ampress Park, Lymington SO41 8JY, UK
Registered in England & Wales No. 3332020 • VAT Reg 706 972 317
Industrial System 75 Single Tube Masts
76mm (3″) single tube masts at 3m, 4m, 5m & 7m — available in black, orange & blue
| System Name | System 75 3m Single Tube Mast |
| System Part Number |
Black: 950-303010-3-1 Orange: 950-303010-5-1 Blue: 950-303010-7-1 |
| Deployed Height | 3m (9.8′) |
| Deployed Tube Dia | 76mm (3″) |
| Top Load Max1 | 11kg (24.2lb) |
| System Weight* | 4kg (8.8lb) |
| Packed System Volume | 280mm × 330mm × 250mm (11″ × 12.9″ × 9.8″) |
| System Components |
1 × 3m 76mm (9.8′ 3″) mast 1 × Top Cap 1 × Low Profile Base Cap 3 × Top Cap Guy Ropes 3 × Black Rock Pegs 3 × Red Rock Pegs 1 × Mast Bag |
| System Name | System 75 4m Single Tube Mast |
| System Part Number |
Black: 950-304010-3-1 Orange: 950-304010-5-1 Blue: 950-304010-7-1 |
| Deployed Height | 4m (13.1′) |
| Deployed Tube Dia | 76mm (3″) |
| Top Load Max1 | 7kg (15.4lb) |
| System Weight* | 4.7kg (10.4lb) |
| Packed System Volume | 280mm × 330mm × 250mm (11″ × 12.9″ 9.8″) |
| System Components |
1 × 4m 76mm (13.1′ 3″) mast 1 × Top Cap 1 × Low Profile Base Cap 3 × Top Cap Guy Ropes 3 × Black Rock Pegs 3 × Red Rock Pegs 1 × Mast Bag |
| System Name | System 75 5m Single Tube Mast |
| System Part Number |
Black: 950-305010-3-1 Orange: 950-305010-5-1 Blue: 950-305010-7-1 |
| Deployed Height | 5m (16.4′) |
| Deployed Tube Dia | 76mm (3″) |
| Top Load Max1 | 5kg (11lb) |
| System Weight* | 5.3kg (11.7lb) |
| Packed System Volume | 280mm × 330mm × 250mm (11″ × 12.9″ × 9.8″) |
| System Components |
1 × 5m 76mm (16.4′ 3″) mast 1 × Top Cap 1 × Low Profile Base Cap 3 × Top Cap Guy Ropes 3 × Black Rock Pegs 3 × Red Rock Pegs 1 × Mast Bag |
| System Name | System 75 7m Single Tube Mast |
| System Part Number |
Black: 950-307010-3-1 Orange: 950-307010-5-1 Blue: 950-307010-7-1 |
| Deployed Height | 7m (22.9′) |
| Deployed Tube Dia | 76mm (3″) |
| Top Load Max1 | 2kg (4.4lb) |
| System Weight* | 8.2kg (18.1lb) |
| Packed System Volume | 300mm × 430mm × 380mm (11.8″ × 16.9″ × 14.9″) |
| System Components |
1 × 7m 76mm (22.9′ 3″) mast 1 × Top Cap 2 × Secondary Cuffs 1 × Low Profile Base Cap 3 × Top Cap Guy Ropes 6 × Secondary Cuff Guy Ropes 9 × Black Rock Pegs 3 × Red Rock Pegs 1 × Mast Bag |
| Construct & Finish | Mast Body: PP-Glass Fibre composite. Cover: Polyester fabric. |
| Environmental | Water Proof & Dust proof. UV resistant. Rated to 100kph (62mph) wind speed2. |
All System 75 Single Tube Variants at a Glance
| Variant | Height | Top Load | Weight* |
|---|---|---|---|
| 3m | 3m (9.8′) | 11kg (24.2lb) | 4kg (8.8lb) |
| 4m | 4m (13.1′) | 7kg (15.4lb) | 4.7kg (10.4lb) |
| 5m | 5m (16.4′) | 5kg (11lb) | 5.3kg (11.7lb) |
| 7m | 7m (22.9′) | 2kg (4.4lb) | 8.2kg (18.1lb) |
1 Maximum weight only. Sail area should be discussed with Rolatube technical representative.
2 Bare mast only, correctly deployed. Integrator should discuss wind loadings of top load with Rolatube representative.
System
| System | Part Number |
|---|---|
| System 75 3m Single Tube Mast, black | 950-303010-3-1 |
| System 75 3m Single Tube Mast, orange | 950-303010-5-1 |
| System 75 3m Single Tube Mast, blue | 950-303010-7-1 |
Components
| Component | Part Number | Qty |
|---|---|---|
| 3m 76mm (9.8′ 3″) tube, black | 900-303010-3-0 | 1 |
| 3m 76mm (9.8′ 3″) tube, orange | 900-303010-5-0 | 1 |
| 3m 76mm (9.8′ 3″) tube, blue | 900-303010-7-0 | 1 |
| 76mm (3″) Top cap – Single | 800-500061 | 1 |
| 76mm (3″) Low profile base cap | 800-001058 | 1 |
| Steel Ground Stake 30cm black | 207-002004 | 3 |
| Red Rock Peg | 207-002008 | 3 |
| Set of 3 × 5.5m (18′) Guy ropes | 207-004004 | 1 |
| Mast Bag | 502-003021 | 1 |
System
| System | Part Number |
|---|---|
| System 75 4m Single Tube Mast, black | 950-304010-3-1 |
| System 75 4m Single Tube Mast, orange | 950-304010-5-1 |
| System 75 4m Single Tube Mast, blue | 950-304010-7-1 |
Components
| Component | Part Number | Qty |
|---|---|---|
| 4m 76mm (13.1′ 3″) tube black | 900-304010-3-0 | 1 |
| 4m 76mm (13.1′ 3″) tube orange | 900-304010-5-0 | 1 |
| 4m 76mm (13.1′ 3″) tube blue | 900-304010-7-0 | 1 |
| 76mm (3″) Top cap – Single | 800-500061 | 1 |
| 76mm (3″) Low profile base cap | 800-001058 | 1 |
| Steel Ground Stake 30cm black | 207-002004 | 3 |
| Red Rock Peg | 207-002008 | 3 |
| Set of 3 × 7.5m (24.6′) Guy ropes | 207-004101 | 1 |
| Mast Bag | 502-003021 | 1 |
System
| System | Part Number |
|---|---|
| System 75 5m Single Tube Mast, black | 950-305010-3-1 |
| System 75 5m Single Tube Mast, orange | 950-305010-5-1 |
| System 75 5m Single Tube Mast, blue | 950-305010-7-1 |
Components
| Component | Part Number | Qty |
|---|---|---|
| 5m 76mm (16.4′ 3″) tube, black | 900-305010-3-0 | 1 |
| 5m 76mm (16.4′ 3″) tube, orange | 900-305010-5-0 | 1 |
| 5m 76mm (16.4′ 3″) tube, blue | 900-305010-7-0 | 1 |
| 76mm (3″) Top cap – Single | 800-500061 | 1 |
| 76mm (3″) Low profile base cap | 800-001058 | 1 |
| Steel Ground Stake 30cm black | 207-002004 | 3 |
| Red Rock Peg | 207-002008 | 3 |
| Set of 3 × 7.5m (24.6′) Guy ropes (brown tags) | 207-004101 | 1 |
| Mast Bag | 502-003021 | 1 |
System
| System | Part Number |
|---|---|
| System 75 7m Single Tube Mast, black | 950-307010-3-1 |
| System 75 7m Single Tube Mast, orange | 950-307010-5-1 |
| System 75 7m Single Tube Mast, blue | 950-307010-7-1 |
Components
| Component | Part Number | Qty |
|---|---|---|
| 7m 76mm (22.9′ 3″) tube, black | 900-307010-3-0 | 1 |
| 7m 76mm (22.9′ 3″) tube, orange | 900-307010-5-0 | 1 |
| 7m 76mm (22.9′ 3″) tube, blue | 900-307010-7-0 | 1 |
| 76mm (3″) Top cap – Single | 800-500061 | 1 |
| 76mm (3″) Low profile base cap | 800-001058 | 1 |
| Steel Ground Stake 30cm black | 207-002004 | 9 |
| Red Rock Peg | 207-002008 | 3 |
| Set of 3 × 10m (32.8′) Heavy duty guy ropes (black tags) | 207-004113 | 1 |
| Secondary cuffs | 800-000119 | 2 |
| Set of 3 × 7.5m (24.6′) Guy ropes (brown tags) | 207-004101 | 1 |
| Set of 3 × 3.5m (11.5′) Guy ropes (grey tags) | 207-004122 | 1 |
| Mast bag | 502-003030 | 1 |
| Component | Part Number |
|---|---|
| RolaCage | 800-007102 |
| Central Guy Control System (CGC) for System 75 5m & 7m (16.4′ & 22.9′) masts | 207-300007 |
+44 (0)1590 688019
enquiries@rolatube.com • www.rolatube.com
RTL Materials Ltd trading as Rolatube Technology
130 Wellworthy Road, Ampress Park, Lymington SO41 8JY, UK
Registered in England & Wales No. 3332020 • VAT Reg 706 972 317