Mast Support System

Unguyed support for System 75 single and double tube masts up to 5m

Mast Support System — Rolatube Data Sheet & User Guide
User Guide
Data Sheet
Components Overview
Mast Support System components — mast support collar, legs, drawstring bag and multitool hex key with numbered callouts
ItemDescription
11 × Mast Support Collar
23 × 1.8m Leg
31 × Drawstring Bag
41 × Multitool Hex Key

Optional Accessories

Optional accessories — pegs, peg plates, weight plates, weight bags and leg tie with numbered callouts
ItemDescription
53 × Pegs
63 × Peg Plates
73 × Weight Plates
83 × Weight Bags
91 × Leg Tie
For System 75 3m, 4m, 5m single and double masts.

For Supporting Loads on System 75 Single Tube Masts:
8kg (17.6lb) @ 3m (9.8′)
5kg (11lb) @ 4m (13.1′)
3kg (6.6lb) @ 5m (16.4′)

For Supporting Loads on System 75 Double Tube Masts:
12kg (26.4lb) @ 3m (9.8′)
10kg (22lb) @ 4m (13.1′)
5kg (11lb) @ 5m (16.4′)
Safety Instructions

The systems are rated to the loads stated. The end user is responsible for ensuring the loads are securely fastened. Rolatube Technology does not accept liability or provide warranty for usage deviating from the enclosed instructions.

  1. Before deploying the mast support system please read all warnings below.
  2. Avoid contact with heavy and sharp objects, in storage do not stack anything on top of Rolatubes.
  3. Do not use the mast support system if there is visible damage.
  4. The end user must asses the ground conditions and the suitability of the ground attachment required for the intended deployment environment, and replace with more suitable products if necessary.
  5. Rolatube mast support system should only be deployed in zero or near zero wind conditions. The end user or system integrator is responsible for ensuring the system is safe with the top load correctly mounted.
Warnings
  1. Ensure the deployment site is clear of any cables or equipment that represents an electric shock hazard.
  2. Do not deploy near power lines or in thunderstorms.
  3. Ensure the revised mast top loads are observed when using the mast support system.
  4. Ensure any top load is securely fastened.
  5. Do not allow the support legs to bend.
  6. Ensure the deployment site is clear of any underground hazards before using pegs.
  7. Ensure feet are secure for duration of deployment.
  8. Consideration must be given to the location of any cable from the top load to avoid trip hazards.
  9. Consideration must be given when deploying in proximity to an aircraft landing site for aircraft movement.
  10. Ensure the mast support system is fixed to the ground using pegs or weight bags.
  11. Ensure the deployment area is reasonably flat and clear of any debris that could impact the deployment.
Deployment — System 75 Single Masts

Masts can only be supported unguyed by the Mast Support System indoors or in near zero wind conditions.

1

Attach Ground Plates

Detach feet from head unit and as required attach relevant ground plate.

Detaching feet from head unit and attaching the relevant ground plate using the 6mm and 7/32 inch hex keys
2

Assemble Legs

Unroll the three legs and insert securely into feet, then into the head unit.

Unrolling the three legs and clicking them into the feet and head unit
3

Position & Fix to Ground

Position Mast Support System at place of deployment. Position legs to make mast support collar level, then fix feet to the ground using pegs or weight bags.

Mast Support System tripod positioned with the mast support collar level
4

Set Collar to First Hole

Pull pin on collar, close to first hole position and release pin.

Pulling the pin on the mast support collar and closing to the first hole position
5

Partially Unroll Mast Through Collar

Place rolled mast between your feet to control it during deployment. Partially unroll mast through mast support collar, secure top cap and top load.

Mast partially unrolled through the mast support collar, from the roll or from a rolacage
6

Fully Deploy & Secure

Fully deploy mast, lift into base cap ensuring the base cap is aligned with the top collar of the mast support system. Once at desired height, screw in the brake plate to secure the mast in the rolacage.

Lifting the mast into the base cap, or screwing in the brake plate to secure the mast in the rolacage
7

Set Collar to Second Hole

Pull pin on collar, close to second hole position and release pin. Check again the mast is vertical.

Collar closed to the second hole position with the mast vertical in the mast support system
*If using the mast support system as a 4th person during deployment please refer to the System 75 Single Mast System User Guide and attach guy ropes to the top cap.
Deployment — System 75 Double Masts

Masts can only be supported unguyed by the Mast Support System indoors or in near zero wind conditions.

1

Attach Ground Plates

Detach feet from head unit and as required attach relevant ground plate.

Detaching feet from head unit and attaching the relevant ground plate using the 6mm and 7/32 inch hex keys
2

Assemble Legs

Unroll the three legs and insert securely into feet, then into the head unit.

Unrolling the three legs and clicking them into the feet and head unit
3

Position & Fix to Ground

Position mast support system at place of deployment. Position legs to make mast support collar level, then fix feet to the ground using pegs or weight bags.

Mast Support System tripod positioned with the mast support collar level
4

Open Collar Fully

Pull pin on collar and open fully.

Mast support collar fully opened after pulling the pin
5

Join the Two Masts

Unroll the two masts, lie them facing slot to slot and push one into the slot of the other.

Two masts lying slot to slot, one being pushed into the slot of the other
6

Lift Mast into Base Cap

Secure top cap and top load. Position base cap under the mast support collar. Lift mast into base cap so it is vertical in the mast support collar.

Two people lifting the double mast into the base cap under the mast support collar
7

Close Collar & Check Vertical

Close the mast support collar around the mast, pull pin, align with first hole and release. Check again that mast is vertical.

Mast support collar closed around the double mast with the pin aligned to the first hole
*If using the mast support system as a 4th person during deployment please refer to the System 75 Double Mast System User Guide and attach guy ropes to the top cap
Support

+44 (0)1590 688019

enquiries@rolatube.com

RTL Materials Ltd trading as Rolatube Technology
130 Wellworthy Road, Ampress Park, Lymington SO41 8JY, UK
Registered in England & Wales No. 3332020 • VAT Reg 706 972 317

Mast Support System

For System 75 Single and Double Tube Masts (up to 5m)

Mast Support System deployed on grass supporting a camouflage System 75 mast
Close-up of the mast support collar closed around a camouflage System 75 mast Mast Support System supporting a deployed System 75 mast outside the Rolatube facility
System Specifications
System NameMast Support System
System Part Number953-032-1800
System Components 1 × Mast Support Collar
3 × 1.8m Legs
1 × Drawstring Bag
1 × Multitool Hex Key
Accessories 3 × Pegs
3 × Peg Plates
3 × Weight Plates
3 × Weight Bags
1 × Leg Tie
System Weight2.5kg (5.51lb)
Packed Dimensions250mm × 210mm × 240mm (9.8″ × 8.2″ × 9.4″)
Packed Volume0.013 m³ (0.44 ft³)
Construct & Finish Head unit: Aluminium, POM-C and PC/ABS
Rolatube Leg: PP-Glass Fiber composite
Allen Key Multitool: Aluminium and Steel
Drawstring Bag: Nylon
EnvironmentalCompliant with the relevant sections of Mill-STD-810H
Wind speedZero or near zero (unguyed)

System 75 Single Tube Masts

Mast HeightMax. Top Load
3m Single Tube Mast (with or without Rolacage)8kg (17.6lb)
4m Single Tube Mast (with or without Rolacage)5kg (11lb)
5m Single Tube Mast (with or without Rolacage)3kg (6.6lb)

System 75 Double Tube Masts

Mast HeightMax. Top Load
3m Double Tube Mast12kg (26.4lb)
4m Double Tube Mast10kg (22lb)
5m Double Tube Mast5kg (11lb)
Product Components

System

SystemRolatube Part NumberNSN
Mast Support System953-032-1800NSN Pending

Components

ComponentRolatube Part NumberNSNQty
Mast Support Collar800-500033NSN Pending1
1.8m Leg850-321800NSN Pending3
Multitool Hex Key403-0001285120-99-275-59301
Drawstring Bag502-0030218105-99-259-83251

Accessories

ComponentRolatube Part NumberNSNQty
Peg Plate800-0081005985-99226-81663
Peg207-0020094030-99-549-89463
Weight Plate800-008101NSN Pending3
Weight Bag502-003059NSN Pending3
Leg Tie800-500084NSN Pending1
Contact

+44 (0)1590 688019

enquiries@rolatube.com • www.rolatube.com

RTL Materials Ltd trading as Rolatube Technology
130 Wellworthy Road, Ampress Park, Lymington SO41 8JY, UK
Registered in England & Wales No. 3332020 • VAT Reg 706 972 317